Conveyor belts are an indispensable part of the entire production process in many industries. Its performance can optimize the whole operation or, on the contrary, hinder it. For this reason, companies must take care of the proper industrial maintenance of their conveyor belts. Failure to clean or maintain conveyor belts during operation can affect equipment performance and result in additional repair costs that you may not need to consider. in the alternative scenario.
The same situation applies to de nombreux éléments qui déplacent des matériaux d'un endroit à un autre comme l'entretien des pipelines (si vous vous demandez « qu'est-ce que l'entretien des pipelines », nous vous en dirons plus later ). For this reason, avoid additional headaches and costs by considering these tips for the maintenance and upkeep of your conveyor belts.
Maintenance and conservation of conveyor belts
Taking the right precautions, regular maintenance, and carefully completing a conveyor belt maintenance checklist will not only improve their performance, but can also greatly extend their lifespan. In this way you have a functional and reliable device and you do not incur additional repair costs due to premature wear or replacement of belts.
Follow these tips to keep your conveyor belt in top condition:
- strap storage
If at any time you need to store your conveyor belt, it is important that you take certain steps to ensure your part does not suffer damage during this time. That's why you need to protect them from pollution, moisture, extreme temperatures and UV rays. First, make sure all devices are packed in opaque, dust-proof packaging; Don't cover your conveyor belt in plastic unless your manufacturer assures you it's okay, as this can allow moisture and mold to form on the part. Secondly, it is best to store it in a dark place (out of direct sunlight) and handle it with care.
- Maintenance must be done regularly.
One of the easiest ways to ensure that your conveyor belt does not suffer damage and stays in good condition for a long time is regular maintenance. Belts, as well as many other industrial and household devices, require maintenance from time to time to check the condition of the internal mechanism and ensure that it can function properly for longer. So don't underestimate the need to regularly check your conveyor and use a tool like a CMMS to issue reminders to make sure the job is done.
- hire a professional
The most effective way to protect your conveyor belt from wear and damage is to hire a professional to service the equipment. So you can be sure that your group is in competent and reliable hands.
How do you clean a conveyor belt?
The constant cleaning of the conveyor belt is one of the most important guarantees to keep it in good condition for longer. In this sense, remember that if chemical products, oils or other aggressive products are spilled on them that could damage the tape or any of its components, all the elements in the room must be thoroughly cleaned.
The manufacturer will usually tell you the steps to follow to clean it. However, you can do this with plenty of water and a suitable detergent. Remember that it must be completely shut down and out of service for cleaning and completely dry before using it again.
The following cleaning steps are:
Below is a procedure for cleaning a conveyor. When cleaning a protractor, always work from the top down and in the middle. This will be the most effective method.
- Chemical cleaning
Remove large debris from the belt. Make sure that the gears, shafts and support elements (guides, product supports, etc.) are also free of foreign objects.
- pre-rinse
Flush the delivery system with water heated to 125-130°F (52-54°C) and 150-300 psi (10-20 bar) pressure.
- Apply detergent
Apply the selected cleaning agent to the conveyor belt at a pressure of 150 psi (10 bar). Leave it on for 10-15 minutes but don't let it dry out as this can create a chemical build up that is harder to remove.
- Rinse and check
Flush the conveyor belt with 52-54°C (125-130°F) water at 40-60 psi (2.8-4.1 bar). Next, examine the conveyor belt and make sure that dirt, detergent, water, and other contaminants have been removed.
- Preoperative Belt
Check the conveyor again and make sure that all cleaning chemicals have been removed from the conveyor. To be on the safe side, use pH strips (litmus paper) to ensure that all alkaline solutions have been removed. Run the conveyor slowly to help it dry and remove any accumulated water from the surrounding soil while the conveyor dries.
- Check and release for disinfection.
Examine the strip again for the presence of bacteria using sensory analysis. Adenosine triphosphate (ATP) tests should be used to check for the presence of bacteria. ATP is present in all animal, plant, yeast and mold cells. If the ATP test shows the presence of any of these items, clean the detected area. Relubricate the conveyor if necessary. Then release the belt to disinfect it.
- Disinfect
Restart the conveyor at low speed and apply the disinfectant in small concentrations according to the manufacturer's instructions to avoid the need to flush the conveyor. Running the conveyor during this process ensures that all parts of the conveyor have been exposed to the disinfectant. Finally, clean the disinfectant and dispose of it down the drain.
As mentioned earlier, you may need specialist help to keep your equipment in tip-top condition.
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